Welding – APZEM https://www.apzem.in An Air Pollution Control Company Sun, 02 Apr 2023 18:31:25 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.4 https://www.apzem.in/wp-content/uploads/2019/03/cropped-apzem-logo-32x32.png Welding – APZEM https://www.apzem.in 32 32 Weld Fume Extractor – Single & Dual Arm https://www.apzem.in/product/weld-fume-extractor/ Mon, 21 Feb 2022 09:59:47 +0000 https://www.apzem.in/?post_type=product&p=4963 Weld Fume Extractor is used to extract harmful weld fumes generated by welding process. Welding fume or smoke contains harmful elements such as Manganese, Chromium, Nickel, Zinc etc. Continuous Inhaling of welding fumes may cause Weld Fume Fever, Headaches and dizziness, Irritated eyes, nose and throat, Chest pain, Respiratory damage, Difficulty breathing, Lead poisoning, Nervous system damage etc.

Apzem’s Welding Fume Extraction System and portable weld fume extractor are specially designed such that it suits for all types of welding applications such MIG Welding , TIG Welding , Stick Welding , Cleanroom Welding , Stainless Steel Welding as require static as well as movable extraction unit.

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Trolley Type Fume extractor

Apzem offers a portable weld fume extractor in such a way that they can be easily moved. Portable welding fume extractor filter is used to capture hazardous fumes generated while welding. Welding fume extractor system comes with heavy-duty industry grade metal body and Self Suppotive 360 Degree Rotatable Flexible Arms with hoods.

Portable Weld Fume Extractor – Working :

APZEM offers Trolley type Welding Fume Extraction System is designed to efficiently control the hazardous fumes that are generated during the welding, Soldering or laser cutting/marking operations. The welding fume absorber is designed in such a way that no fumes can escape into the atmosphere. The Welding Fume Extraction System arm is a 360-degree rotatable arm with an adjustable hood that can collect the fumes initially in the source itself. The anti-spark protection system prevents the hot air particles from directly entering into the extractor. The filters are cleaned periodically using automatic reverse pulse system, thus increasing the life and maintaining the efficiency of the filters.

  • Three way spark arrester
  •  Fully automatic PLC based filter cleaning system
  •  Powerful extraction with integrated fan
  •  Large filter surface area and longer life span
  • Full front access for operation and maintenance
  • Easy filter replacement
  • Easy dust tray cleaning
  • 12 gauge, powder coated, sturdy construction
  • Fully functional built in castor
Model No. PD 1030
Air Handling Volume 1,500 m3/hr. 850CFM
Vacuum (Max) 150mm WC (6”  WG)
Suction Port 2 Nos
Power Requirements 3 HP 3 phase, 2.2 Kw Max, 50/60Hz, 430V AC
Sound Rating 78 dBA
Operating Temperature 05 – 85 Deg C
Stages of Filtration Cartridge Filter    Collecting Tray
Filter Type Cartridge type
Filter Cleaning Automatic Sequential Reverse air Pulse Jet Cleaning
Inlet Size 150mm * 2 Nos
Construction Heavy Gauge, Robust construction, fully welded cabinets
MOC Cabinet fully made of Mild Steel.
Finish Smooth Surface Finish
Exterior Finish Duly coated with powder coating
Warranty 1Year
  • Flame proof motor and control panel
  • Flame proof solenoid valves
  • Antistatic filter
  • Single inlet options available

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Mini Fume Extractors https://www.apzem.in/product/mini-fume-extractors/ Sat, 13 Apr 2019 08:01:39 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2817 Apzem® Mini Series Laser Fume Extractors are specially designed for entry level Laser Marking and Engraving applications that generates mild fumes and fine dust particles and protects the Operators from inhaling hazardous fumes and particulate matters. Mini Fume extractors comes with three stage filtration ( optional Pre filter, Cartridge filters and optional Carbon filters that is capable of filtering out both particles as well as fumes. A compact and uniquely designed extractor catering for wide range of Marking and Engraving applications.

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MINI FUME EXTRACTORS

MINI FUME EXTRACTOR

Apzem® Mini Series Laser Fume Extractors are specially designed for entry level Laser Marking and Engraving applications that generates mild fumes and fine dust particles and protects the Operators from inhaling hazardous fumes and particulate matters. Mini Fume extractors comes with three stage filtration ( optional Pre filter, Cartridge filters and optional Carbon filters that is capable of filtering out both particles as well as fumes. A compact and uniquely designed extractor catering for wide range of Marking and Engraving applications.

Unique Features

  • Portables
  • Unique design
  • Compact size
  • Three stage of filteration
  • Silent operation
  • Very affordable
  • Easy filter change.
  • Inlet duct dimensions can be matched to machine exhaust port dimensions.
  • VOC & Gas Sensors can be provided with alarm on request
  • Remote start stop signal / Interface (optional, provided on request)
  • Additional silencer can be provided on request.

 

Optional Features

  • Optional Flow control
  • Remote start stop
  • Portable option
  • VOC / Gas Sensor
  • Light Duty Laser Marking
  • Laser Engraving and Cutting
  • Wood ,Facbric & other non metals
  • Pressure : 3000 Pa.
  • Power option : 230V, 3 Phase, 50 Hz.Three phase (optional)
  • Casing : MS with Powder coated.Stainless Steel (Optional)
  • Filtration : Three stages
  • Primary filters : Cartridge filter with Pulse Cleaning
  • Secondary Filter : Mini Pleat HEPA filter.
  • Final filter : Carbon filter.
  • Customization : Yes , customization available suiting your needs.PECIFICATIONS

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Portable Welding Fume Extractor https://www.apzem.in/product/portable-welding-fume-extractor/ Sat, 13 Apr 2019 07:52:12 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2808 Welding fume or smoke contains harmful elements such as Manganese, Chromium, Nickel, Zinc etc. Continuous Inhaling of welding fumes may cause Weld Fume Fever, Headaches and dizziness, Irritated eyes, nose and throat, Chest pain, Respiratory damage, Difficulty breathing, Lead poisoning, Nervous system damage etc.

Apzem’s Welding Fume Extraction System and portable welding fume extractor are specially designed such that it suits for all types of welding applications such MIG Welding , TIG Welding , Stick Welding , Cleanroom Welding , Stainless Steel Welding as require static as well as movable extraction unit.

[su_button url="https://www.apzem.in/wp-content/uploads/2020/10/PORTABLE-TROLLY-TYPE-WELDING-FUME-EXTRACTOR-v2.pdf" target="blank" background="#8dc63f" size="7" radius="0" icon="icon: file-pdf-o"]Product Catalogue[/su_button]

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Trolley Type Fume extractor

Apzem offers a portable welding fume extractor in such a way that they can be easily moved. Portable welding fume extractor filter is used to capture hazardous fumes generated while welding. Welding fume extractor system comes with heavy-duty industry grade metal body and Self Suppotive 360 Degree Rotatable Flexible Arms with hoods.

Portable Welding Fume Extractor – Working :

APZEM offers Trolley type Welding Fume Extraction System is designed to efficiently control the hazardous fumes that are generated during the welding, Soldering or laser cutting/marking operations. The welding fume absorber is designed in such a way that no fumes can escape into the atmosphere. The Welding Fume Extraction System arm is a 360-degree rotatable arm with an adjustable hood that can collect the fumes initially in the source itself. The anti-spark protection system prevents the hot air particles from directly entering into the extractor. The filters are cleaned periodically using automatic reverse pulse system, thus increasing the life and maintaining the efficiency of the filters.

  • Three way spark arrester
  •  Fully automatic PLC based filter cleaning system
  •  Powerful extraction with integrated fan
  •  Large filter surface area and longer life span
  • Full front access for operation and maintenance
  • Easy filter replacement
  • Easy dust tray cleaning
  • 12 gauge, powder coated, sturdy construction
  • Fully functional built in castor
Model No. PD 1030
Air Handling Volume 1,500 m3/hr. 850CFM
Vacuum (Max) 150mm WC (6”  WG)
Suction Port 2 Nos
Power Requirements 3 HP 3 phase, 2.2 Kw Max, 50/60Hz, 430V AC
Sound Rating 78 dBA
Operating Temperature 05 – 85 Deg C
Stages of Filtration Cartridge Filter    Collecting Tray
Filter Type Cartridge type
Filter Cleaning Automatic Sequential Reverse air Pulse Jet Cleaning
Inlet Size 150mm * 2 Nos
Construction Heavy Gauge, Robust construction, fully welded cabinets
MOC Cabinet fully made of Mild Steel.
Finish Smooth Surface Finish
Exterior Finish Duly coated with powder coating
Warranty 1Year
  • Flame proof motor and control panel
  • Flame proof solenoid valves
  • Antistatic filter
  • Single inlet options available

Related Industries

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FX 1500 With Dual Arm https://www.apzem.in/product/fx-1500-with-dual-arm/ Sat, 13 Apr 2019 07:38:34 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2801 ]]>

FX 1500 with dual arm

Portable dust and fume extractor – Apzem Fx 1500 DUAL

Portable Dust and Fume Extractor , In any manufacturing industry fumes and dusts produced at different machines and different sources / locations. In certain cases providing separate fume extractors for each fume generating sources may not be an economical option. In such cases a centralized dust / fume extractors with properly designed ducts and hoods will be a more economical and effective option.

Apzem with a deep knowledge in fume & dust extraction and filtration solutions, other Air pollution control domain undertakes complete dust & Fume extraction turnkey projects to its customers. Kindly contact us to work out an economical solution to all your dusts, fume and air pollution control needs.

WORKING PRINCIPLE

Apzem FX1500 is designed to remove harmful air contaminants that are produced during various operations like welding, gas cutting, plasma cutting , laser welding etc.

The filtration unit of the fx 1500 consist of nanofibre material which captures particles upto 0.3 microns, thus effectively controlling the contamination of the air bourne particles into the work atmosphere.It consist of a spark arrestor which prevents the hot dust particles from entering the filter chamber ,thus increasing the shelf life of the filters for a long period of time

  • Filter chocking alarm
  • 3 meter felixible arm with capturing hood
  • self cleaning reverse pulse system
  • Cartridge filters which are 99% efficient

OPTIONAL FEATURES

  • Hepa filter setup
  • Filter Burst sensor
  • Flame proof motor and panels
  • Flame proof Solenoid valve
  • Antistatic filter
  • Fully mobile with built in castors
  • Easy to replace filters
  • 12 gauge, powder coated ,steel casing
  •  Easy to handle dust tray
  • Model no: FX 1500
  • Suction capacity(CMH/CFM):  1500/880
  • Overall dimensions (L*W*H):  850*1070*1800 mm
  • Machine weight : 300 Kg
  • Motor power : 3 HP
  • Motor speed : 2880 RPM
  • Power supply : Three phase / 50 Hz
  • Rated current : 4.5 A
  • Noise Level : 80 dB
  • Static pressure : 150 mm of WG
  • Impeller size : 300 mm Dia
  • Inlet size : 150 mm

Related Industries

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FX 1500 with single Arm https://www.apzem.in/product/fx-1500-with-single-arm/ Sat, 13 Apr 2019 07:30:29 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2794 ]]>

FX 1500 with single Arm

Portable Welding Fume Extraction system – FX 1500 Single Arm

Portable Welding Fume Extraction system ,  In any manufacturing industry fumes and dusts produced at different machines and different sources / locations. In certain cases providing separate fume extractors for each fume generating sources may not be an economical option. In such cases a centralized dust / fume extractors with properly designed ducts and hoods will be a more economical and effective option.

Apzem with a deep knowledge in fume & dust extraction and filtration solutions, other Air pollution control domain undertakes complete dust & Fume extraction turnkey projects to its customers. Kindly contact us to work out an economical solution to all your dusts, fume and air pollution control needs.

 

WORKING PRINCIPLE

Apzem FX1500 is designed to remove harmful air contaminants that are produced during various operations like welding, gas cutting, plasma cutting , laser welding etc.

The filtration unit of the fx 1500 consist of nanofibre material which captures particles upto 0.3 microns, thus effectively controlling the contamination of the air bourne particles into the work atmosphere.

It consist of a spark arrestor which prevents the hot dust particles from entering the filter chamber ,thus increasing the shelf life of the filters for a long period of time

  • Filter chocking alarm
  • 3 meter felixible arm with capturing hood
  • self cleaning reverse pulse system
  • Cartridge filters which are 99% efficient

 

OPTIONAL FEATURES:

  • Hepa filter setup
  • Filter Burst sensor
  • Flame proof motor and panels
  • Flame proof Solenoid valve
  • Antistatic filter

 

 

  • Fully mobile with built in castors
  •  Easy to replace filters
  •  12 gauge, powder coated ,steel casing
  •  Easy to handle dust tray
  • Model no: FX 1500
  • Suction capacity(CMH/CFM):  1500/880
  • Overall dimensions (L*W*H):  850*1070*1800 mm
  • Machine weight : 300 Kg
  • Motor power : 3 HP
  • Motor speed : 2880 RPM
  • Power supply : Three phase / 50 Hz
  • Rated current : 4.5 A
  • Noise Level : 80 dB
  • Static pressure : 150 mm of WG
  • Impeller size : 300 mm Dia
  • Inlet size : 150 mm

Related Industries

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DOWNDRAFT TABLE https://www.apzem.in/product/downdraft-table-welding-grinding/ Sat, 13 Apr 2019 07:21:25 +0000 http://project2018.amrithaa.com/apzem/?post_type=product&p=2785 Apzem downdraft and backdraft workbench dust fume collectors are designed as a safe and ergonomic workstation for capturing fumes and dust particles during grinding, Plasma cutting, welding, and other mild power handling applications protecting workers from inhaling it.

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DOWNDRAFT TABLE

Downdraft Table – Working

Apzem downdraft and backdraft workbench is used to capture dust and fume particles during grinding, Plasma cutting, welding and other medium to heavy duty applications. Downdraft table can be used to capture the welding fumes effectively with the help of downdraft and backdraft fume extraction. Downdraft grinding table removes fumes and dust generated during the grinding process through the working surface and backdraft panel. Downdraft fume extractor is suitable for many applications like grinding, welding and plasma cutting process. Downdraft welding table has three way spark arrester system, captures the sparks before it get into the filter chamber.

FEATURES

  • Strong Backdraft (80%) and Downdraft (20%) Extraction Capacity – Ideal for welding, grinding(1), and light duty plasma cutting.
  • Industry Leading Three Stage Spark Arrestor System – Captures hot particulate before it can get into the filter chamber.
  • All Controls and Doors on Front – Offers complete access to filters and collection draws for easy maintenance.
  • Pull out drawers for easy cleaning.
  • Three way spark arrester
  • Low noise level operations
  • Fully automatic PLC based filter cleaning system.
  • Powerful extraction with integrated fan.
  • Easy to operate.
  • Large filter surface and long filter lifespan.
  • Sturdy construction
  • Reliable, low maintenance operation.
  • Welding
  • Grinding
  • Power handling
  • Plasma cutting
  • Mild coating and spraying
  • Fettling
BASIC DETAILS      DT1500
SUCTION CAPACITY (CMH/CFM)      2550/1500
OVERALL DIMENSIONS (L X W X H)      1390 X 1000 X 1610 mm
WORKBENCH HEIGHT      900mm
MACHINE WEIGHT (APPROX.)      350kg
WOOD PACKING SIZE (L X W X H)      1600 X 1210 X 1860 mm
SHIPPING WEIGHT (APPROX.)      500kg
MOTOR POWER      2HP
MOTOR SPEED      1440 RPM
POWER SUPPLY      3 PHASE / 50Hz
RATED CURRENT      4.49 A
NOISE LEVEL      80dB
STATIC PRESSURE      100mm OF WG
IMPELLER SIZE      490mm DIA
FILTERS
PRE-FILTER (BOX TYPE)      90% EFFICIENCY @ 10MICROMETER
     NON WOVEN SYNTHETIC FILTRATION MEDIA
CARTRIDGE FILTER (DIN TYPE)      9 sq.m
     SPUN BONDED POLYESTER 260GSM
FILTER EFFICIENCY      98% @ 2 MICRONS
HEPA FILTER (OPTIONAL)      99.97% @ 0.3 MICRONS
COMPRESSED AIR TANK      9 LITRES
COMPRESSED AIR PRESSURE      5-6 bar

Confirming to IFA-W3 according to EN 15012-1

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